Why selecting the right Cable Size for Motors is Important?

Why selecting the right Cable Size for Motors is Important?

Choosing the right cable size is essential for motor design and installation, since it impacts safety, efficiency, & performance. Using excessively small cables can result in:

  1. Overheating and insulation damage

  2. Reduced motor performance due to voltage drop

  3. Increased energy losses and electricity bills

  4. Non-compliance with the electrical codes

This chart provides an instant reference for selecting the appropriate cable size depending on motor power and current demand in typical settings.

Note: Remember to choose cables based on load current, temperature, installation type, & length. Oversizing may be essential for long-distance runs. Follow local laws (NEC, IEC) to ensure safety.

How to utilize this table?

Example 1: For a 3 kW motor, the recommended cable size is 1.5 mm². It draws around 6 A.

Example 2: A cable size of 25 mm² is appropriate for a 45 kW motor with a current flow of around 90 A.

The data shown assume conventional installation conditions (e.g., copper cable, single-phase (or) balanced three-phase load, ambient temperature about 30°C).

You may need to make adjustments for long wire runs and higher ambient temperatures and cable grouping (derating).

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