When should I use a linear or equal percentage valve?

When should I use a linear or equal percentage valve?

A summary table shows the characteristics of linear and equal percentage valves below:

Characteristic Linear Valve Equal Percentage Valve
Flow vs. Stem Position Flow changes proportionally with stem movement. Flow change is small at low openings and increases exponentially.
Best Used When System pressure drop is constant. System pressure drop varies significantly.
Application Types Liquid level control, steam injection, direct pressure control. Steam, gas, and temperature control applications.
Process Gain Constant throughout the valve stroke. Low at small openings, increases as the valve opens.
Flow Demand Changes Small and predictable. Large variations.
Control Sensitivity Provides steady control at all positions. Offers fine control at low flow, large impact at high flow.
Preferred Use Case Liquid systems with linear response. Nonlinear processes where flow increases exponentially.

Rule of Thumb:

  • Linear valves should be used for systems showing consistent operation and low pressure changes.
  • The application of equal percentage valves becomes necessary when systems deal with changing loads and significant flow variations.