Hydraulic Control valve speed controlling circuits

In hydraulic operations, it is necessary to control the speed of the actuator so as to control the force, power, timing and other factors of the operation. Actuator speed control is achieved by controlling the rate of flow into or out of the cylinder.

Hydraulic circuits generally have a dedicated power supply dimensioned to meet the cycle time, so flow limiters are unnecessary. The physical dimensions are usually set for an actuator, so speed is controlled by adjusting the fluid flow to the actuator. The speed of the rotary actuator can also be controlled by modifying the angle of the oscillating plate.

There are three types of hydraulic speed control circuits, Speed control by controlling the rate of flow into the cylinder is called meter-in control. Speed control by controlling the rate of flow out of the cylinder is called meter-out control. And bleed-off circuits.

Meter-in circuit:

The inflow to the cylinder is controlled by a flow control valve. However, in the return stroke, the fluid can bypass the needle valve and flow through the check valve and, therefore, the rate of return is not controlled. This implies that the speed of extension of the cylinder is controlled while the speed of recoil is not.

Meter-Out Circuit:

When the cylinder is extended, the flow that enters from the pump to the cylinder is not controlled directly. However, the cylinder output flow is controlled using the flow control valve (measuring port). On the other hand, when the cylinder retracts, the flow passes through the check valve unopposed, bypassing the needle valve. Therefore, only speed is controlled during the extended run.

Both the meter-in and meter-out circuits mentioned above perform the same operation (control the speed of the extending stroke of the piston), even though the processes are exactly opposite to one another.

Bleed-off circuit:

The bleed-off circuit is less commonly used compared to the above two. To slow down the actuator, some of the flow is bleed-off through the flow-control valve into the tank before it reaches the actuator. This reduces the flow into the actuator, thereby reducing the speed of the extend stroke.

The main difference between a purge circuit and a meter input and output circuit is that in a purge circuit, opening the flow control valve decreases the speed of the actuator, whereas, in the case of an input/meter meter-out circuit, it’s the other way around.

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