How to Calculate the Size of Circuit Breakers and Fuses for Transformer Primary and Secondary Sides?

When sizing circuit breakers & fuses for transformers, the primary & secondary currents, as well as any necessary safety considerations, must be taken into account. This is a general guideline based on the National Electrical Code (NEC) standards:

Primary Side

1). Circuit breaker: Typically sized to handle 250% of the transformer’s full-load primary current.

2). Fuse: Typically rated at 125% of the transformer’s full-load primary current.

Secondary Side

1). Circuit breakers are typically sized at 125% of the transformer’s full-load secondary current.

2). Fuse: Also rated at 125% of the transformer’s full-load secondary current.

Solved Example

Ex: How do I determine the circuit breaker size & fuse for the primary and secondary sides?

Data from the transformer plate.

P= 1000 KVA

Primary voltage, VP = 11 KV

Secondary voltage (Vs = 415 V)

Impedance = 4.71%

Transformer Connection: Delta to Star.

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