How do PLC and SCADA communicate?

How do PLC and SCADA communicate?

PLC (Programmable Logic Controller) and SCADA (Supervisory Control and Data Acquisition) systems are often used together in industrial automation to control and monitor processes. The communication between PLCs and SCADA systems is crucial for the exchange of data and control commands. Here are several common methods through which PLCs and SCADA systems can communicate:

  • OPC (OLE for Process Control): OPC is a widely used standard communication protocol in industrial automation. OPC servers facilitate communication between PLCs and SCADA systems by acting as a bridge, allowing them to exchange data seamlessly.
  • Modbus: Modbus is a popular and robust communication protocol used in industrial automation. It enables communication between various devices, including PLCs and SCADA systems, and can be implemented over serial communication (RS-232/485) or Ethernet.
  • Ethernet/IP: Ethernet/IP is an industrial protocol based on standard Ethernet technology. It is commonly used for real-time control and monitoring of industrial processes, allowing efficient communication between PLCs and SCADA systems.
  • Profibus/Profinet: These are communication protocols frequently used in industrial automation. Profibus is a fieldbus protocol for device communication on a Profibus network, while Profinet is an Industrial Ethernet protocol for similar purposes but with higher data transfer rates and flexibility.
  • DNP3 (Distributed Network Protocol): DNP3 is often used in SCADA systems for communication with remote devices such as PLCs. It is particularly designed for electric utility and water/wastewater systems, ensuring reliable data transmission over long distances.
  • MQTT (Message Queuing Telemetry Transport): MQTT is a lightweight messaging protocol frequently used in IoT applications. It supports communication between PLCs and SCADA systems by exchanging data in a publish/subscribe model, making it suitable for scenarios with constrained bandwidth.

These are just a few examples of communication methods used between PLCs and SCADA systems. The choice of communication protocol depends on the specific requirements of the industrial automation system and the compatibility of the devices being used. Click on below link to know more about Modbus Communication Protocol