Electrical Interlocking

Electrical interlocking is a critical safety and control function in HT/LT switchgear systems, designed to prevent incorrect switching operations and unwanted paralleling of power sources.

In a typical incomer–bus coupler–incomer arrangement, the tie/bus-coupler breaker should close only when the required electrical and protection conditions are satisfied.

Typical Interlocking Conditions

  • Incomer Breaker Status,
  • Bus Coupler / Tie Breaker Status,
  • Source Availability,
  • Bus Voltage Status,
  • Protection Relay Permissives,
  • Isolator / Earthing Switch Position,
  • Synchronizing Conditions, where applicable
  • Local/Remote & Control Logic Permissives

Key Advantages

  • Prevents Incorrect Switching,
  • Reduces Risk of Unwanted Paralleling,
  • Improves Power Supply Reliability,
  • Enables Controlled Load Transfer,
  • Reduces Process Downtime,
  • Supports Safer Maintenance Activities,
  • Improves Operational Flexibility and
  • Protects Electrical Equipment.

QA/QC & Commissioning

During FAT, SAT, pre-commissioning and commissioning, interlocking logic must be verified against the approved:

  • Single Line Diagram (SLD),
  • Protection & Control Philosophy,
  • Cause & Effect / Logic Diagram,
  • Switchgear Schematics,
  • Interlocking Matrix and
  • Approved Plant SOP.

Important: Actual operating sequences depend on the switchgear configuration, protection philosophy, synchronization requirements, control logic and approved plant operating procedure.

Reliable Power Distribution is not only about equipment: it is about correct protection, effective interlocking and disciplined operation.

Interlocking = Safety + Reliability + Controlled Operation